Durable custom programming harness

Activities: Small series production

Area of use: In Production

Basic informations:

Cables order quantity: 6 [pcs]
Total cable length: 5 [m]
Approximate number of wires per cable: 7 [wires]]
Wire cross-sections: 0.22; 0.75; 4 [mm2]

Environment of use:

  • Used for signal transmission 
  • For high current / high voltage use
  • Used in a corrosive environment

Types of cables to be used:

  • Assembled with 0.5mm2 or smaller wires
  • Assembled with higher than 0.5mm2 wires
  • Assembled with a multi-core cable

Are there any parts that the customer provides?

  • All parts purchased by ProDSP

Post-production tests:

  • Basic inspection (Visual and electrical inspection)

Documents shared by customer:

  • Pin assignment/pin layout
  • Parts list
  • Schematic diagram
  • 3D model of mating connector
  • Photos

Brief description of cable by the customer:

A programming cable had to be manufactured for a new type of ESP controller used in a car factory. The programming cable connects the DUT to the programmer, featuring a custom-designed connector and a Harting connector.  As part of the task, the ESP controller-side connector had to be designed, and after approval of the designs, a test cable was produced. Following successful testing, an additional 5 cables were manufactured. Additionally, a cable testing tool was required, which was quoted separately. An extra requirement was that the testing environment had to be resistant to brake fluid, so the cables were equipped with additional insulation.

Price range: 420-450 euro/Harness *

* The prices show an approximate value, depending on what other components, wire types, sizes and quantities required, as well as the types of tests to be performed and may also be influenced by the defined requirements for the environment of use.

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