Production Line Testers

Purpose

• Functional and burnin tests for on-board chargers
• Wide input parameters simulation
  • Low and high temperature
  • Variable input from power grid
  • Mechanical
• Full load operation
• Quescent operation

Special features

• Simulate battery packs and conditions (empty, full, faulted)
• Simulate different power grids and errors
• Full obsevation of the DUT during the whoole test sequence
• Burnin during mass production
• Product functional tests

DUTs

• On-board chargers
  
  • AC input: 200-540Vac, 40-55Hz, 16-32A (1 phase, 3 phase)
  • DC output: 200V-500Vdc
  • DC aux: 6-24Bdc
  • Communication: CAN, LIN, Custom

Instruments

• PC PSUs
  • Emulate Battery pack
  • Emulate auxilary power
• AC source (1 or 3 phase)
  • Emulate variable power grids
• Power meter
• Custom safety conditions simulator
  • Interlocks
  • Simulated fault injections
• CAN, LIN interfaces
• Industrial PC
• UPS

Optional:

• Chiller (to be provided by customer)

Size

• 1500x1500x2000mm (WxDxH) 900kg

Feed

• Operator (manual)
• Robot
• Inline (Input Conveyor, Passed Conveyor, Failed Conveyor)

Interfaces

• Between Tester and Factory:
  
  • Ethernet (MES)
  • Power Grid
  • Safety Signals
  • Log to TMDS
    • High frequency log (including Communication messages)
    • Low frequency log (1/sec)
    • Voltages
    • Currents
    • Temperatures (DUT, Coolant, Ambient)
• UI
  • Easy to use interface
  • For operation
  • For maintanace

Others:

• CE compilant
• Possible other usage
  • Product and design validation
  • Other chargers, power supplies
  • Photovoltaic inverters

Price: 

from 350 000 EUR

Auxilary Info

• EOL Fixture
• EOL Instruments tower
• Conveyor